I ended up just putting the case together with nothing in it.
A few suggestions/feedback:
1) Find a way to make the cover panel more flush with the frame. I think most commercial cases do this by putting tabs on the front and a screw in the back, but one screw in the front and one in the back would be fine as well. It's minor, but the cover does tend to bulge a little bit since there isn't anything forcing it against the frame.
2) There is a similar issue with the stand since there is a fairly thick set of foam padding between the stand and the case body. The places where there are screws that force the foam to compress look a bit different than nearer to the center of the case, where there is nothing forcing the stand to conform to the case. This creates another minor bulging appearance when the case/stand interface is viewed from the side.
3) The USB A connector cutout on the front panel could be smaller to hide the metal tabs around the connector. The actual board could be recessed a tiny bit and this would make it look a bit better. My USB C connector looks great, but the USB A looks a little lopsided.
Thank you! This is definitely good feedback. If I make more of these I'll make a concerted effort to address all of them.
I was wondering about the stand (#2) - it looked to me like it did bow in the middle but I was unsure if it was an optical illusion. I might try removing the middle part of the foam strips and attach a base on a case at home and see if that addresses that issue. The foam needs to stay on the ends to avoid paint on paint rubbing and keep the longer screws from contacting the USB adapter inside.
I really wanted to address the USB interfaces but the problem was that the adapter I used had the front of the Type C interface recessed compared to the Type A. I tried fitting a Type C cable from the front and there was little to no room to recess it any further. I was debating grinding down the metal tabs on the Type A interface to make it more sleek, but decided against requiring I manually modify each adapter. Maybe the cable I test fit with was an exception and not the rule - but either way if there is a version 2 I'll try to tidy things up.
zhl146 - Thank you so much for your feedback. This is the only way I can try to make things better in the future given an opportunity to make more. If you have questions or problems, please contact me - I'll be glad to help anyway I can.
Also, the offer for a new side panel is a standing offer. Just contact me and we'll work out what you want and how I can make you happy.