-12V Progress!
This might be the most boring schematic I've ever done.
And the PCB isn't much exciting, either:
It's a very simple solution with an isolated DC/DC supply and a connector. The PCB is 27.4mm*13.7mm and is only using SMD components, so it can be glued to the side of the ATX24pin connector with double sided tape.
The DC/DC supply can be one of three possible units from XP Power, Recom Power or CUI Inc which are pin-compatible. Which one will be used in the end will depend on availability and assembly cost. The connector is a 2mm pitch
JST PH, which is also available from
TE, so mating plugs are easy to source for everyone who wants to customise their cable harness but still needs 12V.
As you can see, the PCB has a somewhat odd layout for the pins with GND in the middle. This has two reasons. First, it allowed to make the PCB single-sided, which reduces cost a little bit. And second, as we found out, some boards - like the Gigabyte B85N-Phoenix - that "check" the -12V rail on boot can be fooled by just shorting the -12V pin to ground. So if someone wants to try that without modifying the PSU, all they need is to get a matching connector and bridge the GND and -12V pins with some solder. So with this pin layout, it is very easy to see whether Vin is shorted to ground in the process.
At this point I have to mention two things. First, what I just described is of course not officially supported and you might risk damaging your mainboard. Second, this -12V unit can only serve as a voltage reference, it's output current is about 80mA, which is below the current recommended by the ATX standard. This means that on mainboards with PCI (which still exist), PCI cards (which also still exist) that require -12V will not work and could potentially damage this unit by drawing too much current. I don't know whether there'll be any issue with RS-232 devices, but I think that shouldn't be a problem. Good, we got that covered.
Now the next step for this thing is to panelise it, generate the gerber files and then ask my manufacturer (the company that makes the PCB) and assembler (that company that puts the components on the PCB) for a quote.
Luckily, I already did part of that:
The rest I'll do tomorrow. Thanks for reading!