When you were initially stress testing using Prime95, did you also run any GPU stress tests simultaneously? If not that's maybe how you never got a bsod back then but you are now. However if your new settings are proving stable for your needs then problem solved.Here is an update on this build.
Over the last couple of weeks I replaced my monitor with a LG 25UM58 21:9 ultrawide. The GPU output resolution increased from 1920x1080 to 2560x1080 but with around 6% loss in display area (see Displaywars link).
Though conventional wisdom would suggest at least a 29" display for ultrawides I decided to try the smaller screen due to limited desk space. Though initially I found it difficult to work with the smaller sized print it only took a couple of days to become accustomed to it. It is quite a nice display and productivity stuff, like working with spreadsheets, is much easier to do.
Trying out Team Fortress 2 on this display caused temperatures to climb more than I expected to 85'C. I guess the GPU is working a lot harder than before on account of the 30% increase in resolution. It also did not bode well as TF2 is not the most graphic intensive game I think the GPU can handle. In addition I got a blue screen crash with GPU error suggesting that, despite all the Prime95 stress testing, the overclock was not stable.
In order to tame temperatures and give the GPU more headroom I succumbed and lowered the CPU to 3.3GHz, which under LLC Mode 8, caused the maximum VCore to top out at 1.24V. The GPU/SOC voltage is now reduced to 1.1875V and frequency back at 1500MHz.
I've also been progressively tightening memory timings and found that the HyperX's were stable at 3033@CL14. However I reverted back to the sweet spot of 3200MHz and am now testing timings at CL15.
I purchased a 4010 exhaust fan for just $1.50 from Aliexpress but it had an incredibly annoying whining noisy, so I put it away. Better 40mm fans may be needed. The 4010 did not improve the CPU and System temps much but I think it could be useful to circulate air to other parts of the case (HDD and PSU) and minimize hotspots.
The intake 6010 fans work very well but I found diminishing returns when the RPMs climbed more than around 3800 when gaming. So I capped it at a constant 3800 when in a 70 to 88 degree range. This provides a steady constant low noise which is much less annoying compared to the ramping up and slowing down noise these fans make. I also setup a steep climb to 100% (6000 RPM) beyond 88, but this temperature is hard to touch now. Overall gaming is a lot more comfortable on the fan noise front.
I'll be buying a couple of better quality 2 or 3pin 4010s to help with exhaust. I'll also need a Molex D type to fan splitter to power it up. Will take a couple more weeks I guess.
If you're concerned about fan noise I'd really recommend the Noctua 40x10 fans. I'm now running 3 at full speed and they're very quiet