Here is what I have built. Sorry about the photo quality. Lighting in the room wasn't very good.
Internal layouts with DC-ATX not installed:
The case is a Realan E-W80 (220x200x80mm height). The components you see are the Wraith Stealth cooler on 2200G, HyperX Fury 8GB kit, twin 6010 0.4A fans oriented to intake and MSI B350i Pro AC board. Underneath the board is a Transcend MTE820 128GB M.2 NVMe SSD.
A photo of the intake fans with dust filters stuck to the case fan bracket in reverse orientation.
The DC-ATX unit. This is a Pico-Box X300 rated for 300W with 16-24V input.
The DC-ATX, with a whole mass of cabling, stuck to the roof of the case with double-sided sticky tape. I also used wheel bearing grease to thermally connect the unit heat-sink to the roof. Also the cabling folds in neatly into the left (front of case) on closing the lid
The X300 is likely overkill for this project. However I may use this PC in situations where supply can be dicey. A buddy of mine in the business once told me to go with something that has plenty of capacitors, which this unit seems to have. Anyway Pico-Box very kindly offered me (as an extra) a 5.5mm input cable and jack which this case accommodates and helped seal the deal.
Overall finished product:
The brick is a 180W 19V generic unit from Aliexpress. It is quite large relative to the case and seems to get slightly warm. Though I initially pondered on an internal brick to minimize overall volume I realized that room would be tight, temps would be worse, and it would involve case modification to accommodate the AC input (something I don't have the time to do these days). So I went with the external brick to keep things simple.
Preliminary testing and temperatures:
For some reason I am unable to adjust the CPU clock and it is stuck running at 3.7GHz. The setting is greyed out in BIOS. I'll have to figure out how that works. VCore I have adjusted to 1.25V. The iGPU is 1500MHz, and SOC and iGPU voltages at 1.2V. I have left the RAM alone for now until I have temps under control, and temps are indeed a problem.
Ambient temperatures are around 30 degrees C here in tropical Singapore. Preliminary testing shows that the CPU idles at 45 degrees, but climbs quickly to 60 degrees under any light load, for example internet browsing. Running Passmark's 3D benchmark pushed temps to around 80 degrees and I scored 2690. I have not tried Prime95 yet but I'm not very hopeful it will stay under 100 degrees. The case is an oven, that's for sure, and the top and sides get quite warm to the touch.
What I have spent:
About 800SGD (610USD).
Other thoughts:
I may purchase another fan to exhaust on the other open-side. I'll decide after playing around with voltages and trying to lower the CPU clock (which is too high really for what I need). Also to be purchased is a 2.5" HDD to complement the SSD. Anyway, please do feel free to comment. Thanks for reading!
Edit, 14th April:
Some images of the internal cable arrangement and how the DC-ATX wires arrange when lowering the roof:
Edit, 15th April
Incorrectly stated that fans were 5010, when in fact they are 6010
Internal layouts with DC-ATX not installed:
The case is a Realan E-W80 (220x200x80mm height). The components you see are the Wraith Stealth cooler on 2200G, HyperX Fury 8GB kit, twin 6010 0.4A fans oriented to intake and MSI B350i Pro AC board. Underneath the board is a Transcend MTE820 128GB M.2 NVMe SSD.
A photo of the intake fans with dust filters stuck to the case fan bracket in reverse orientation.
The DC-ATX unit. This is a Pico-Box X300 rated for 300W with 16-24V input.
The DC-ATX, with a whole mass of cabling, stuck to the roof of the case with double-sided sticky tape. I also used wheel bearing grease to thermally connect the unit heat-sink to the roof. Also the cabling folds in neatly into the left (front of case) on closing the lid
The X300 is likely overkill for this project. However I may use this PC in situations where supply can be dicey. A buddy of mine in the business once told me to go with something that has plenty of capacitors, which this unit seems to have. Anyway Pico-Box very kindly offered me (as an extra) a 5.5mm input cable and jack which this case accommodates and helped seal the deal.
Overall finished product:
The brick is a 180W 19V generic unit from Aliexpress. It is quite large relative to the case and seems to get slightly warm. Though I initially pondered on an internal brick to minimize overall volume I realized that room would be tight, temps would be worse, and it would involve case modification to accommodate the AC input (something I don't have the time to do these days). So I went with the external brick to keep things simple.
Preliminary testing and temperatures:
For some reason I am unable to adjust the CPU clock and it is stuck running at 3.7GHz. The setting is greyed out in BIOS. I'll have to figure out how that works. VCore I have adjusted to 1.25V. The iGPU is 1500MHz, and SOC and iGPU voltages at 1.2V. I have left the RAM alone for now until I have temps under control, and temps are indeed a problem.
Ambient temperatures are around 30 degrees C here in tropical Singapore. Preliminary testing shows that the CPU idles at 45 degrees, but climbs quickly to 60 degrees under any light load, for example internet browsing. Running Passmark's 3D benchmark pushed temps to around 80 degrees and I scored 2690. I have not tried Prime95 yet but I'm not very hopeful it will stay under 100 degrees. The case is an oven, that's for sure, and the top and sides get quite warm to the touch.
What I have spent:
About 800SGD (610USD).
Other thoughts:
I may purchase another fan to exhaust on the other open-side. I'll decide after playing around with voltages and trying to lower the CPU clock (which is too high really for what I need). Also to be purchased is a 2.5" HDD to complement the SSD. Anyway, please do feel free to comment. Thanks for reading!
Edit, 14th April:
Some images of the internal cable arrangement and how the DC-ATX wires arrange when lowering the roof:
Edit, 15th April
Incorrectly stated that fans were 5010, when in fact they are 6010
Last edited: