Sorry I've been a bit behind in keeping everyone up to date.
As I wrote the other day over on H, I've been looking at 3 areas:
1. Considering flush screws on front now that i know the tolerance stack up will be pretty tight and no concern about matching up the cover holes to the chassis threaded inserts.
2. Adding, yes adding audio and usb back on the case. I have using the test case for several months for gaming and everything else. I found that having the headphone jack on the back is a pain: routing the cord that ALWAYS wants to get hung up on something, and the reduced cord free length, and the blind connection. Will be a hit to total number of hdd/ssd's that can be mounted, but i don't think anyone will mind...
3. The cover is the 2nd highest cost item, due to all the custom vent slots This cost can be reduced significantly by using inserted perforated panels in the cover instead.
...The goal of course to improve aesthetics, functionality and cost, to see if there is a market big enough to support a production run.
Here is the idea for USB/audio, it is mounted low on the front in the center where the green circle is. It takes up the space that would have been avail for more HDD/SSDs.
To reduce the cover cost, I changed to ventilation panel inserts, attached with 3M permanent 2-sided transfer adhesive to the cover.
I also changed to Flathead SS black screws for the front.
Here are the latest concepts with the new IO and flat screws, and several vent pattern ideas. Take a look and let me know what you think.
A: Slotted, simple:
B: Staggered holes, simple:
C: Slotted with horizontal dividers:
D: Staggered holes with horizontal dividers:
E: Staggered holes with vertical dividers:
Sorry about the varying picture brightness and such, I'm having trouble rendering the same positioning of case and lighting. -And with the panels supposed to be black, they don't show any detail unless I lighten them up a bit to greyish.
Also, since the vent panels are recessed, I'm looking at sizing them so a Demciflex filter would fit in the recess on the outside. That way someone could add filters if they wanted to.