In anticipation of some good news from Taiwan, I have finally sent an order to my preferred prototyping outfit in Shenzen:
1) The non-optional custom bezel for the S4M for this build to eventually become a "job done":
It is an iteration over my previous design for a conduction-based setup with fanless PSUs and convection fins - plus some angled air slots to allow for air ingress directed at the Supermicro PSU's fan intake. Another upside of the angling the slots is that they openings become less visible in elevation.
In section this becomes clearer:
2) my now finalised design for a ultra compact, low-profile and universal 30x0 terminal module for the Corsair HydroX, working with both a 3080 and 3090 FE.
The latter looks fairly plain from the outside...
...and attaches to the Corsair water block whilst avoiding projections above the standoff/ PCB level, which is a requirement for working with a 3090 and its oversize PCB.
On the other side, it is flush to the upper edge of the Corsair Hydro-X plexiglass block...
... not increasing the vertical height of the cooling stack.
All clearances are designed to also accommodate for FESTO G1/8 fittings.
With fittings mounted in lateral direction as shown above, the terminal is 14mm wide.
The blind plugs are sealing holes required to machine the internal geometry, at the same time, they allow for an alternate configuration with swivelling L-fittings:
Internally, key design constraints are: Staying clear of the attachment screws, allowing for a flow cross section in excess of 28.3 mm2 (equivalent of 6mm ID tubing used for the cooling loop), not exceeding the 16.2mm cross section of the Corsair water block, and remaining machinable with a 5 axis lathe:
This part should work both with a 3080 FE - or the TI flavour, should it materialise...
...leaving enough space for full height memory modules...
...or a 3090 FE - albeit with deshrouded but full height RAM (thanks for the dimensions
@Vaderator) to make space for the 12-pin power connector...
...which would otherwise clash. It may even be possible to mod a 12-pin plug to just about fit, rather than soldering the power feed onto the GPU directly.
ETA for the parts: About 15 days - until then I hope to have sorted my GPU!