So, my custom case project didn't end up happening, and now I have an Ncase. I'm pretty happy with it, but I have an open air cooler GPU (I just bought it a few months ago, before I decided on the move to SFF, so I'm not up for trying to sell it so I can buy a rear exhaust card now) and I'm having, as I expected, some thermal issues.
At idle everything is excellent - CPU sits at 28, mobo and GPU around 35. At load, CPU temps hit around 60, GPU 72, and mobo gets as high as 63, which is the worrying one. I came up with a solution though. Since I have my PSU facing inward getting fed cool air by the side fan, I don't really need ventilation where it is on the right side of the case - I'd be better off with it down below. So I did this.
Temps dropped by 3 degrees on CPU and GPU and 8 degrees on mobo within moments. Obviously the masking tape method isn't a long-term solution, though...so I'm looking at my options. I basically have 2.
1. Try to find a permanent way to reorient the side panel. With the panel reversed, the bottom half of the vent sits right next to the GPU, giving it an exhaust it desperately needs, and the top of the vent is still positioned over my M.2 drive, which is the only other thing that really needs cooling back there. Getting this done would probably involve cutting the pegs that snap into the frame off with a hacksaw and repositioning them using epoxy. The cheapest solution, but also the most likely to fail since I'm not sure the force required to pull the panel off the case is less than the force that would dislodge epoxied-on pegs....
2. Find someone nearby who can laser more vents into the panel for me. Probably go with an entirely different pattern (diagonal lines maybe) since there's no way they'd match the pattern of the existing vent exactly. This would cost a lot more than a tube of 2-part epoxy, but it would improve cooling without compromising structural integrity. Plus, that tiny cut-off corner would still be at the lower back corner like it's supposed to be, instead of ending up at the top front because I'd rotated the panel...not that that matters *that* much.
So I guess what I'm asking here is, does anyone have a) any thoughts on which of these might be the better option or b) tips on how I'd go about accomplishing one or the other? I'd be a bit lost on the latter, I must admit, since I'm familiar with basic hand and power tools but I don't really know anything about the world of laser cutters and such.
At idle everything is excellent - CPU sits at 28, mobo and GPU around 35. At load, CPU temps hit around 60, GPU 72, and mobo gets as high as 63, which is the worrying one. I came up with a solution though. Since I have my PSU facing inward getting fed cool air by the side fan, I don't really need ventilation where it is on the right side of the case - I'd be better off with it down below. So I did this.

Temps dropped by 3 degrees on CPU and GPU and 8 degrees on mobo within moments. Obviously the masking tape method isn't a long-term solution, though...so I'm looking at my options. I basically have 2.
1. Try to find a permanent way to reorient the side panel. With the panel reversed, the bottom half of the vent sits right next to the GPU, giving it an exhaust it desperately needs, and the top of the vent is still positioned over my M.2 drive, which is the only other thing that really needs cooling back there. Getting this done would probably involve cutting the pegs that snap into the frame off with a hacksaw and repositioning them using epoxy. The cheapest solution, but also the most likely to fail since I'm not sure the force required to pull the panel off the case is less than the force that would dislodge epoxied-on pegs....
2. Find someone nearby who can laser more vents into the panel for me. Probably go with an entirely different pattern (diagonal lines maybe) since there's no way they'd match the pattern of the existing vent exactly. This would cost a lot more than a tube of 2-part epoxy, but it would improve cooling without compromising structural integrity. Plus, that tiny cut-off corner would still be at the lower back corner like it's supposed to be, instead of ending up at the top front because I'd rotated the panel...not that that matters *that* much.
So I guess what I'm asking here is, does anyone have a) any thoughts on which of these might be the better option or b) tips on how I'd go about accomplishing one or the other? I'd be a bit lost on the latter, I must admit, since I'm familiar with basic hand and power tools but I don't really know anything about the world of laser cutters and such.