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I know this should all be in the first thread... but I will update it when completed.



I completed the internal mounts for the motherboard, so I could find where the IO panel cutout needed to be.  I also mounted the power supply to find where that cutout needed to be.  I have to build a mount for the video card and place the PCI slots on the rear cover.





Final shell assembly.  I cut top/bottom panels and attached with 4-40 torx screws.  The screws are under the handles, so not too visible near the seams where mesh meets solid panels.  The outer shell is connected with 12 4-40 torx screws on each side.  The component access panel is attached with 4 screws.  Not as easy as the original MacPro latch, but size is a limit.





Finishing.  I think I will sand all the deep scratches and then sandblast it.  Then either anodize it or cover with clear matte paint.