Production FormD-T1 (Sidearmd), CNC + AIO + 9.5L

Brand name will be "FormD", help us pick a website address:


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Wahaha360

Overhaul
Original poster
Feb 23, 2015
1,267
4,613
Update: changed brand name due to banking reasons - Sidearmd was flagged because it's close to firearms 🤔

Update 2020-04-06 : Preorder Update!

We sold out of T1V1 inventory (China only due to shipping limitations), will take preorders JUNE for T1V1.1 via www.formdworks.com.

We are expecting T1V1.1 end of June 2020, hopefully we can ship globally by then. The changes to T1V1.1 are:
- Top & Bottom Panel vents gap changed to 105mm for radiators to mount directly to panel
- Added 4mm magnet holes to the sides of the case frame, to better hold mesh panels in place (magnets cannot be included due to air shipping limitations)
- Added cutout to SFX bracket for better cable routing when using a 25mm thick fan adjacent to SFX
- 2.5" Drive Bracket moved up for better cable clearance
- 2Slot & 3Slot GPU Sheetmetal Bracket lowered by 1.5mm for easier mounting

Update 2020-03-13 : Instruction Manual Draft 2 (WIP)!


Update 2020-03-10 : Test Shipping Candidates, please fill out this Survey! Orders will open *after Test Shipping Candidates receive their T1s and provide feedback!

Australia, Wyd4, Austria, Cyberratchet Canada, johannbl, Denmark, fabio, Finland, Benihana, France, Vaux, Germany, theexplainer, Japan, hengster, South Korea, ahs8225, Italy, Metroversal, Malaysia, chinyang, Netherlands, Floris, New Zealand, tyen, Norway, Stigth, Poland, bynio, Portugal, nulio, Saudi Arabia, darky122, Singapore, heckinwoofer, Spain, prava, Sweden, hardly, Taiwan, Thermo, Turkey, cablez, Ukraine, denys_349, United Kingdom, Goatee, USA - California, bpark919, USA - NYC/CT/MA, Kundahli, USA - Texas, Navic
USA - Texas, DrHudacris *special consideration, many posts thread
USA - Other, PBJ *special consideration, many posts thread
USA - Other, Brude27 *special consideration, many posts on thread
USA - Other, pslate *special consideration, custom cables for T1
Uzbekistan, Basriy *shipping to Uzbekistan is exotic to me

Update 2020-02-18 : ONLY Alpahcool LT240 fits, but 240 AIO is not officially support! 9900K on 120 AIO can out perform 240 AIO (see review), so 240 AIO is unnecessary for *most people!



Update 2020-02-06 : Preorder on hold until virus situation settles in China.

1. the virus has created a huge backlog and uncertainty for shipping, I don't want to take orders with this much uncertainty around shipping.
2. I have requested more T1s to be made, so delay preorders = the gap between availability will be days / weeks instead months.
3. more T1 availability = less anger and fighting on the forum, less disappointment.




So many ideas, so little time


T1 Black + Mesh Side Panels Availability: formdworks.com
T1 Black + Mesh Side Panels Price: USD 200, excluding shipping (depends on shipping speed and country)

T1 Black + Mesh Side Panels Specifications:
Material:
CNC machined from 15mm 6061 Aluminum + 1.5mm steel SFX and Fan brackets
Side panels: ultra-fine mesh side panels (also functions as dust filters)
Colors: Sand Blasted + Anodized Black Aluminum chassis, Powder Coated PSU and Fan brackets.

Dimensions (W x H x D): 133 x 216 x 330, 9.48L
Graphic cards support: 312mm long, 2 or 3 Slot GPU (39.2 or 59.2mm from Side Panel to GPU PCB, including 1.6mm GPU PCB)
Motherboard support: Mini-ITX
Power Supply support: SFX
CPU Heatsink support: 70mm height (Noctua L12S recommended) using 2 Slot GPU or 50mm height using 3 slot GPU
Water cooling support: 120mm AIO at 35mm thick
Drives: 1 x 2.5" HDD/SSD
PCIe Riser: Included

Update 2019-10-25 : production case looks stunning, but anodizing is bad, need to be redone 😭.



Some days you just want to cry, need to send most panels back because the anodizing has problems.



Update 2019-09-09 : https://www.sfflab.com/products/sidearmd_t1, click "NOTIFY ME WHEN RESTOCKED" on this product page to be emailed when we release (review video should be out before release)

Update 2019-07-18 : USB-C and SD Card Front I/O for those so curious




Update 2019-06-18 : Prototype 2 in hand for testing (good news), but I might have broken my motherboard (bad news), a cap next to the M.2 fell off.



Update 2019-06-14 : Barrowch Chameleon Fish 240mm modular radiator added to the Open Bench Test

Look like Alphacool LT240 (25mm thick) is still the best choice for this case, and performs better than other 30mm thick 240mm AIOs, so 240x30mm thick radiator is not worth the extra size increase.


* CPU (i9-9900K) NOT Delided

Update 2019-03-31 : CPU Cooler Open Bench Test Result

1. Alphacool LT240 shows near identical performance to XSPC TX240
2. 2x Noctua A12x25 fans vs. Noctua A12x25 + A12x15 makes little difference.
3. Koolance HX-CU420V (120mm Radiator, Copper) is 3°C from the Alphacool LT240 (240mm Radiator, Copper), which is equal or better than most 240mm (Aluminum) AIOs, like Corsair H100i Pro, NZXT X52.



* CPU (i9-9900K) NOT Delided

Asus Z390-I 160W OC Settings


Asus Z390-I 240W OC Settings


AIJIA 120 Custom Radiator


AIJIA 240 Custom Radiator


Alphacool LT240


Corsair H60 2018


Koolance HX-CU420V


HWL LS120


Noctua NH-D15 (2x NF-A14 PWM on one fan Y Splitter cable)


Noctua NH-L12S
Given the NH-D15 results, I don't see the need to test NH-L12S, 9900K OC at 200W+ is just way over the intended use. 120 AIO is the better choice imo.

XSPC TX240




Update 2019-01-19 : Noctua L12S fit verified, all 70mm of it (2 GPU Slot mode)




Update 2019-01-14 : Prototype 1, need to work on lighting :(





Update 2019-01-05 : Space Gray, Black and Silver prototypes for CES 2019


After the initial project stalled, https://smallformfactor.net/forum/threads/ncase-project-sidearm.1525, I couldn't give up.

Special thanks:
Necere for letting me use the name and the layout
dondan for giving me some tips about spacing
guryhwa for helping I/O and PCIe riser

Feedback appreciated!
 
Last edited:

rfarmer

Shrink Way Wielder
Silver Supporter
Jul 7, 2017
1,642
1,602
Great work @Wahaha360. I have seen a lot of people asking for 3 slot GPU support, this should make them happy.
 

chyll2

Master of Cramming
Jun 27, 2018
409
338
This is actually my ideal case.

I really like the 70mm clearance I have with Steck but I see it being wasted if one will go AIO route. The space can easily be used to accommodate thicker GPU cards.
 
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teodoro

Average Stuffer
Oct 8, 2018
81
39
3 slot (or at least 2.5-2.7) is definitely a big selling point. Maybe it’d boost the volume too much, but L12S + 3 slot would be very attractive to me. Could there be a way to have a separate side panel which could extend that compartment in addition to the 3 slot spine placement? Or perhaps it’s time to start toying with that water stuff…

Either way, I’m happy that internal 120mm fan mounts are becoming more accepted in this layout. Semi related questions: would a a 240 rad with only one fan outperform a 120 rad, and would that be feasible in this case? Also I might be blind, but where are the 2.5 inch drives going?
 
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Arboreal

Master of Cramming
Silver Supporter
Oct 11, 2015
431
462
That's another great design, with a chunky alu build with CNC action.
I really like the 2 or 3 slot design system that opens up a lot of possibilities in cooling and GPU choices.

It was all going so well, BUT you have lost the most important design element from the original Sidearmd...the HANDLE. :p
 
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fabio

SFF Guru
Gold Supporter
Apr 6, 2016
1,040
1,728
I love it!!! Only one comment:

Please, move down the MB and but the fan on top for exhaust.

I repeat this in every thread, the problem with the SFF case is the exhaust :)

Amazing job man!!
 

Wahaha360

Overhaul
Original poster
Feb 23, 2015
1,267
4,613
3 slot (or at least 2.5-2.7) is definitely a big selling point. Maybe it’d boost the volume too much, but L12S + 3 slot would be very attractive to me. Could there be a way to have a separate side panel which could extend that compartment in addition to the 3 slot spine placement? Or perhaps it’s time to start toying with that water stuff…
L12S + 3 GPU Slot will make the case about ~155mm wide, at that width, there are more efficient layouts, like the M1. For that reason, the current width at 135mm is the most I would go to maintain layout efficiency.

Either way, I’m happy that internal 120mm fan mounts are becoming more accepted in this layout. Semi related questions: would a a 240 rad with only one fan outperform a 120 rad, and would that be feasible in this case? Also I might be blind, but where are the 2.5 inch drives going?
A 240 rad will need 2x 120x25mm fans, that will make the case 25mm taller (135x235x330, 10.5L), not the most efficient layout.

Using a 240 rad with *single 120mm fan means there will be heat trapped near the motherboard tray, that might be worse for temps.

2.5" drives are mounted between the Front Panel and SFX, will show more details once we have the prototype at CES.
 

Wahaha360

Overhaul
Original poster
Feb 23, 2015
1,267
4,613
That's another great design, with a chunky alu build with CNC action.
I really like the 2 or 3 slot design system that opens up a lot of possibilities in cooling and GPU choices.

It was all going so well, BUT you have lost the most important design element from the original Sidearmd...the HANDLE. :p
Will reveal later once I confirm it's doable ;)
 

Wahaha360

Overhaul
Original poster
Feb 23, 2015
1,267
4,613
I love it!!! Only one comment:

Please, move down the MB and but the fan on top for exhaust.

I repeat this in every thread, the problem with the SFF case is the exhaust :)

Amazing job man!!
Flipping the case, where the two 120x25mm fans are at the top and in exhaust mode works even better.

The SFX bracket is designed that it can flip the PSU orientation as well, so the SFX can exhaust through the top of the case.

 
Last edited:

prava

Cable-Tie Ninja
Mar 21, 2017
155
219


Looks fresh. Two things, though: could you rotate 180º the radiator? The you way you have it placed the ports are on the opposite part of the block. Also, you will have a very nasty bend by the psu. I think rotating the radiator would fix this and I don't see what problems It should introduce. Well, yes, fans will have same space between them, but other than that...

Also, from a cost stand-point, isn't CNC much epensive than stamped panels? Or is it that for low volumes CNC makes up for it because tooling costs are much reduced?

edit: forgot 2 other points:

a) Fan-filter options?
b) Chance to include some feet? Raising the case would do miracles when the fans are on the bottom as intakes.
 

Wahaha360

Overhaul
Original poster
Feb 23, 2015
1,267
4,613
Looks fresh.
I was wondering when you are going to show up :)

Two things, though: could you rotate 180º the radiator? The you way you have it placed the ports are on the opposite part of the block. Also, you will have a very nasty bend by the psu. I think rotating the radiator would fix this and I don't see what problems It should introduce. Well, yes, fans will have same space between them, but other than that...
TBD, this is something we have been discussing internally for a while. Once I have the prototype at CES, I will know if this is possible.

You know how radiators have a forehead (G 1/4 ports) and chin, the chin is currently under the motherboard. *Some 120mm radiators can be rotated 180º, it really depends on the total length of the radiator.

That being said, I am routing the 6mm ID / 10mm OD tubes above the PSU and between the Front Panel and PSU into the radiator. For the smaller OD tubes, it's non-issue. For 16mm OD tubes, I don't know yet.

a) Fan-filter options?
b) Chance to include some feet? Raising the case would do miracles when the fans are on the bottom as intakes.
a) magnetic filter between the panel and fans
b) yes, same ones as the A4 and C4

Also, from a cost stand-point, isn't CNC much epensive than stamped panels? Or is it that for low volumes CNC makes up for it because tooling costs are much reduced?
The project will be subsidized by me, so it will be very similar in price with other cases on SFF, but limited in quantity.

Since Apple and other smartphone companies lowered their order quantity for 2019, there is surplus CNC and anodizing capacity. There is a real probability that I can get high quality CNC and Space Gray in one go. I been waiting for years to do this.
 

rfarmer

Shrink Way Wielder
Silver Supporter
Jul 7, 2017
1,642
1,602
Do you have plans for case feet? It looks like either orientation would benefit from airflow from the bottom of the case.
 

fabio

SFF Guru
Gold Supporter
Apr 6, 2016
1,040
1,728
Flipping the case, where the two 120x25mm fans are at the top and in exhaust mode works even better.

The SFX bracket is designed that it can flip the PSU orientation as well, so the SFX can exhaust through the top of the case.

IT’S PERFECT!
 
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Poblopuablo

King of Cable Management
Jan 14, 2018
685
355
Would be nice to see support for slim 120mm fan on the top/bottom depending on how your orient it. (The side opposite the 120mm aio/120mm fan)
 

Wahaha360

Overhaul
Original poster
Feb 23, 2015
1,267
4,613
Would be nice to see support for slim 120mm fan on the top/bottom depending on how your orient it. (The side opposite the 120mm aio/120mm fan)
We already tested the XSPC TX240 20mm thick radiator on the 9900K, it’s not much better than the Koolance 30FPI 120mm radiator.

To support a thin rad will increase case height, thus volume by 0.5L, didn’t make sense for a 3C difference if you consider margin of error could be 1-2C.
 
Last edited:

Wahaha360

Overhaul
Original poster
Feb 23, 2015
1,267
4,613
Do you have plans for case feet? It looks like either orientation would benefit from airflow from the bottom of the case.
The case feet will be the same ones used on A4 and C4, they are pretty standard.

Optimal orientation depends on dust / noise / cooling expectations.

With the AIO in the bottom of the case, you will have positive pressure = less dusty inside.

However, with AIO on the top, you will have better cooling, where hot air is exhausted right out of the case, with the down side being negative pressure = more dusty inside.