A 4.7L fully water-cooled build

1461748123

Master of Cramming
Original poster
Nov 5, 2016
489
1,068
Disclaimer: This build is not completed by me and is originally posted on chiphell.com. I have permission from the original poster to repost it here :p I will try my best to translate everything from the original post, but there may be some changes in the layout and wording. This is the post that convinced me that an internally water-cooled S4M might be possible.

Let's start!


Specs:
  • Motherboard: X99E-ITX/ac
  • CPU: E5-2683v3
  • RAM: DDR4 8G
  • GPU: Quadro P600
  • PSU: Seasonic SSP-300SUG
  • Storage: 128g sata ssd
Watercooling parts:
  • EK-SBAY DDC 3.2 PWM + custom front panel
  • Alphacool XT45 Full Copper 40mm Triple Radiator + 3x SANYO 4028 pwn fan
  • Koolance GPU-230
  • XSPC LCD Temperature Display + Barrow temperature sensor
  • Koolance VLV-VL002K automatic pressure release valve
  • Lots of Bitspower, EK, Koolance fittings
  • 12mm PETG hard tubbing
  • FairyDDC Deep aluminum heatsink
The chassis is completely custom design and made:
  • 6061 CNC aluminum pannels sandblasted and anodized
  • 5052 sheet aluminum bent to spec (no surface treatment)
  • CNC Polycarbonate side panels
  • Jonsbo UMX4 front I/O panel
  • 350.3 x 49.5 x 271.5mm in size
Design process:

Sketching out the structure in sketchup



There are three location for storage devices: a m.2 pcie 2280 drive + two 2.5inch drive. I'm only utilizing one 2.5 slot currently:


Modeling the chassis in SolidWorks



Some details:



Assembling the build:
Its way harder than I thought it will be. Took me about a month to complete.

Modifiying the IO pannel from Jonsbo:


PCIE to m.2 slot:
(I'm using the motherboard's PCIE slot for the m.2 drive, and the Ultra m.2 slot + an adapter for the graphics card ;) )


The factory heatsink for the MOS chips are way too tall, swapping them out for some shorter ones:


Insulating all the PCBs with Polyimide sheets:


All the parts for the chassis:



The empty chassis without any hardware in it:


All the cutouts are pretty accurate:



Insulating the DDC pump's PCB with some rubber cement:


Bending the tubes...



CPU and the CPU block:



Have to trim down the io cable header to make space:



Kinda messy now :)


Shorttening the usb 3.0 cable:


Top:


Testing the loop without hardware:


Temps:
Stress test for 35min: CPU package at 58 degree, water temp at 36.4 degree. Ambient temperature 14 degree. Noise level at 52 decibel.

It seems like a 40mm radiator can handle this without any problem at all!

Idle power consumption:


Full load power consumption:


Finally, some images :)





 

loader963

King of Cable Management
Jan 21, 2017
660
568
I bet a bug juice drink could fill 2 of those rigs up lol. That is mighty impressive.

EDIT: AND THOSE ARE HARD TUBE BENDS!?!?!?!
 

robbee

King of Cable Management
n3rdware
Bronze Supporter
Sep 24, 2016
860
1,348
What kind of sorcery is this?! Those radiator fans having access to fresh air because of the gap is an awesome touch!!
 

LukeD

Master of Cramming
Case Designer
Jun 29, 2016
498
1,305
Any details or pics on the GPU side of things ? is it also water cooled ?
 

CC Ricers

Shrink Ray Wielder
Bronze Supporter
Nov 1, 2015
2,233
2,556
Wow, that's a lot of work put into that build! Moving the pump into a bay reservoir makes a whole lot of sense in a case this narrow. Where are the GPU video outs located? I'm curious.